🧠 Design Philosophy – Hero-Champion Series Automatic Self-Cleaning Filter for Bio-oil

Purpose-Built for Bio-Oil. Engineered for Zero Waste.

1. Bio-Oil Compatibility at the Core

Champion Filters are not generic solutions retrofitted for bio-oil—they are purpose-built. Every material, seal, and mechanical interface is selected to withstand the viscosity, chemical profile, and particulate nature of bio-oil. The scraper blade, motor torque, and backwash velocity are calibrated specifically for bio-oil flow dynamics.

2. Precision Filtration with Adaptive Micron Control

Bio-oil filtration demands flexibility. That’s why our system offers interchangeable wedge wire filter elements—300 microns for coarse filtration, 150 or 100 microns for finer control. Operators can swap the entire filter assembly (including shaft, scraper, seals) in under 45 minutes using standard tools—no need for specialized technicians or risky disassembly.

3. Zero-Interruption, Zero-Waste Operation

Filtration continues even during cleaning. The dual-action self-cleaning cycle—scraper + high-velocity backwash—removes debris without halting flow. Dislodged impurities are flushed into a 30-litre debris collector equipped with wedge wire screens that separate solids while recovering filtered bio-oil for reuse. This achieves near-zero oil wastage, a critical advantage in sustainable biofuel operations.

4. Future-Proof Engineering for Process Evolution

If your process evolves toward finer filtration, we offer a 300-micron pre-filter retrofit using your existing screen assembly—no recurring investment, no redesign. This modularity ensures your filtration system grows with your plant, not against it.

5. Mathematically Perfect Filter Elements

Our proprietary Notch/Wedge Wire Filter Element is a metallurgical innovation. Each wire is precision-notched and tensioned to deliver exact micron ratings from 3 to 2400 microns. Welded around longitudinal rods with specialized equipment, the result is a filter element so durable, we offer an unconditional 3-year warranty—unmatched in the industry.

6. Operator Safety and Maintenance Simplicity

The debris collector is isolated via inlet valve and electrical interlocks, allowing safe manual removal of solids while filtration continues. No exposure to moving parts, no risk of oil spillage. Maintenance is reduced to a predictable, low-risk routine.

7. Smart Automation That Serves the Process

Cleaning cycles are triggered by either preset timers or differential pressure sensors, depending on your plant’s control philosophy. The control panel is intuitive, reliable, and designed for industrial environments—automation that enhances, not complicates.

“Champion Filters – Precision Filtration for Bio-Oil. Zero Waste. Zero Downtime.”